OEM Made High Precision CNC Machined Titanium Slotted Hex Screw
Ultra-precise CNC slotted hex head titanium fastener, offering elite shear resistance in aggressive chemical bath assemblies and anode fixture installations.
Manufactured from premium Grade 1, Grade 2 unalloyed titanium and Grade 5 (Ti-6Al-4V) aerospace alloys. Full traceability, dimensional conformity, and corrosion resistance engineered for severe industrial applications across Indonesian maritime and mining sectors.
Ultra-precise CNC slotted hex head titanium fastener, offering elite shear resistance in aggressive chemical bath assemblies and anode fixture installations.
Hand-tightening knurled cylinder bolts constructed in Ti-6Al-4V Grade 5 for tool-free assembly and modular cell maintenance under saline conditions.
Full thread hex flange nuts with engineered pressure distribution, preventing micro-galvanic relaxation on busbar connectors and electrolyzer cell walls.
Pre-drilled flange head slotted screws allowing wire lock safety installations on high-vibration slurry pump housings and electrochemical agitators.
Mirror-polished thermal and acid-resistant double-end studs, impervious to sulfuric aerosol cracking and high-temperature flue exposure in smelters.
Wide-bearing pan hexagon head engineered to clamp expanded titanium mesh sheets safely onto structural copper-core or solid titanium feeder bars.
Flush-mount flat head inner plum (Torx) fasteners preventing fluid drag and turbulent gas bubble stagnation in compact flow-through electrodialysis stacks.
Broad taper umbrella flange head distributing clamping torque uniformly over brittle MMO catalyst coatings without scratching or inducing delamination.
From the world-class nickel smelting hubs in Central Sulawesi to maritime offshore assets in the Java Sea, our titanium mesh anodes and auxiliary fasteners solve severe corrosion, intense current density, and chemical wear challenges.
Indonesian High-Pressure Acid Leach (HPAL) operations (Morowali, Weda Bay, Obi Island) extract nickel and cobalt under intense sulfuric acid concentrations. Our dimensionally stable MMO-coated titanium mesh anodes exhibit near-zero substrate erosion, reducing plant cell maintenance downtime by over 45%.
Indonesia’s expansive archipelagic marine infrastructure—offshore FPSO vessels, deep-water terminals in Tanjung Priok, and submarine pipelines—demands high-reliability mixed metal oxide (MMO) ribbon and mesh anodes that withstand high salinity, tropical water temps, and chlorine evolution.
In Sumatra and Kalimantan, palm oil mills utilize electro-coagulation and electro-oxidation cells to break down dense biochemical oxygen demand (BOD) and chemical oxygen demand (COD). Our iridium-tantalum coated mesh provides optimal oxygen evolution overpotentials for swift organic mineralisation.
The industrial landscape in Southeast Asia is shifting rapidly toward downstream resource processing. Following the Indonesian government’s strict raw mineral export bans under Law No. 3/2020 on Mineral and Coal Mining (Minerba), the nation has transformed into the epicenter of high-purity battery chemicals and metallurgical processing. This structural shift has created an unprecedented surge in demand for Dimensionally Stable Anodes (DSA®), electrodeposition substrates, and inert titanium fastening infrastructure.
Traditional pyrometallurgical processing (RKEF) produces ferronickel and nickel pig iron, consuming massive electrical energy while generating high carbon footprints. In contrast, newly commissioned hydrometallurgical operations rely on high-pressure acid leaching followed by Mixed Hydroxide Precipitate (MHP) refining into battery-grade nickel sulfate (NiSO4) and cobalt sulfate (CoSO4). The final electrowinning phases require titanium mesh anodes capable of enduring aggressive sulfuric acid electrolytes (150–200 g/L H2SO4) at operating temperatures surpassing 60°C without shedding catalytic coatings.
As remote industrial parks develop across Halmahera and Maluku, reliable freshwater supply has become a strategic necessity. Industrial-scale seawater electrochlorination systems are deployed to generate in-situ sodium hypochlorite (NaOCl) for marine bio-fouling suppression in turbine condenser cooling loops. Titanium expanded mesh coated with multi-layer Ruthenium-Iridium Oxide (RuO2-IrO2) delivers elevated chlorine evolution efficiency (>85%) with exceptionally low cell voltages, mitigating system power draw across remote microgrids.
| Electrochemical Parameter | Ruthenium-Iridium (Ru-Ir) Coated | Iridium-Tantalum (Ir-Ta) Coated | Platinum / Titanium Composite |
|---|---|---|---|
| Primary Mechanism | Chlorine Evolution Reaction (CER) | Oxygen Evolution Reaction (OER) | Mixed Electrodeposition / Synthesis |
| Standard Electrolyte | Brine, Seawater, NaCl Solutions | Sulfuric Acid (H2SO4), Cu/Ni/Co EW | Precious Metal Plating, PCB Circuits |
| Operating Current Density | ≤ 3,000 A/m² | ≤ 5,000 A/m² | ≤ 10,000 A/m² |
| Accelerated Life (ASTM G100) | > 120 Hours (1A/cm² 1M H2SO4) | > 250 Hours (1A/cm² 1M H2SO4) | > 180 Hours |
| Key Indonesian Usages | Desalination, Ballast, Biofouling | HPAL Smelting, Wastewater Treatment | Hard Chrome, Electronics, Fuel Cells |
Procurement departments in Jakarta, Surabaya, and Balikpapan face significant challenges when procuring unverified titanium hardware. Generic distributors often deliver titanium meshes contaminated with iron inclusions or irregular expansion slitting, resulting in premature passivation, coating blister formation, and catastrophic short-circuits across electrolyzer frames. Direct sourcing from Baoji-based primary manufacturers guarantees ASTM B265 compliant Grade 1/Grade 2 substrates paired with ISO-verified thermal decomposition coating regimes.
Navzo Precision Titanium Products Co., Ltd. was established on January 10, 2011, in the High-tech Development Zone of Baoji, Shaanxi—China's internationally renowned "Titanium Valley". This prime location integrates our factory directly into the deepest titanium sponge, forging, and rolled plate supply network on earth.
We operate end-to-end processing lines covering cold heading, high-precision multi-axis CNC turning and milling, thread rolling, micro-expansion slitting, and controlled-atmosphere catalyst sintering furnaces. Every batch destined for export to Southeast Asia undergoes strict chemical spectroscopy, coordinate measuring machine (CMM) dimensional checks, and accelerated electrochemical life testing.
Essential guidance addressing technical specifications, logistics to Indonesian ports, customs, and installation best practices.
Commercially Pure Grade 1 (GR1) offers superior mechanical ductility, making it ideal for micro-expansion mesh patterns with high open-area ratios without micro-fracturing along strand knuckles. Grade 2 (GR2) provides higher structural tensile strength, which is preferred for self-supporting anode baskets or heavy busbars used in aggressive hydrometallurgical electrowinning cells.
Standard expanded titanium mesh patterns and catalog fasteners are stocked for dispatch within 5–7 days. Custom fabrication (stamping, busbar TIG welding, catalytic thermal baking) typically takes 15–25 days. Shipments are consolidated through Qingdao or Shanghai ports directly to Tanjung Priok (Jakarta), Tanjung Perak (Surabaya), or direct container feeder lines servicing Morowali and Weda Bay.
Yes. Our engineering department processes 2D CAD (DWG, DXF, PDF) and 3D solid models (STEP, IGES). We fabricate custom-flanged anode frames, cylindrical tube anodes for pipeline cathodic protection, and slotted assemblies using our in-house multi-axis CNC machines and cold-heading tooling.
Standard stainless steel fasteners (304 or 316) suffer severe pitting, crevice corrosion, and galvanic degradation when coupled with titanium in chloride or sulfate environments. GR5 (Ti-6Al-4V) titanium fasteners deliver yield strengths exceeding 828 MPa, preventing loosening from thermal cycling while eliminating galvanic corrosion across your current-carrying junctions.
Every commercial order is accompanied by comprehensive EN 10204 3.1 Mill Test Certificates (MTC) stating precise chemical composition (O, N, H, C, Fe, Ti balance) and mechanical test data. We also furnish Certificate of Origin (Form E for ASEAN-China preferential tariffs), coating thickness verification reports (XRF), and commercial documentation tailored for smooth customs processing.
We execute Accelerated Life Testing (ALT) per ASTM standards in high-concentration acidic baths under elevated current densities. Furthermore, cross-sectional SEM microscopy and thermal shock tests (quenched from 450°C to ambient water) ensure the MMO catalytic layer exhibits outstanding mechanical adhesion and zero spalling.